Pharmaceutical Department

The Pharmaceutical department consists of: formulation, production management and stocks

After the initial stages and the arrival of the raw materials through the Pass Box to the production line, the raw materials are thrown in the pressed tablet table and the production process of the tablet is practically started. At the beginning of the production process, physical tests are performed by the laboratory, and if the test results allow the production process to continue, production will continue.

The produced tablets are thrown into the polishing machine for dusting. Tablets that need to be coated are transferred into the coated machine, the coated material is also thrown in its special tank and the coated machine performs this process completely automatically. Then it enters the tablet check section of the tablet in order to be checked. At this stage, tablets that are visually problematic will be separated from the rest.

The checked tablets enter the tank of the blister machine for blistering. Where the tablets are placed in a special package and the specifications of the tablet, including the name, composition and information of the manufacturer are on the back. The last step is to engrave the date and batch number on the tablet boxes. This is also done by an automatic machine and then the produced tablets enter the packing lines through the conveyor.

Packaging staff, after ensuring the standard and accurate cover and workload of the produced tablets, close the packages of the produced tablets in a certain amount with a brochure inside the box and close the lid of the box.

The packed boxes are placed on the table in order to insert the date. After this process, the products are moved by the package manager, checked and placed inside the marked cartons, and after re-checking the cartons, they are sealed glued. The last stage of production is the delivery of the produced product to the stock.

After entering the production line through the Pass Box, the raw materials are thrown into the overloaded tank of the capsule and the empty shell of the capsule is placed in their own tank at the same time and the production process of the capsule practically begins.

From the beginning to the end of the production process, the laboratory officials take samples of the products and transfer them to the laboratory in several stages for the required tests. The produced capsule is then thrown into the polishing machine and after the polishing process, it enters the Blister machine where the capsules are placed in a certain number in each box and are pressed by an aluminum surface that the product specifications, composition and company information are printed on it. In the following, the date of production, expiration and batch number will be written on the boxes. The produced capsule packages enter the packing lines through the conveyor.

Finally, the products are moved by the check packaging manager and inside the specified cartons, and after re-checking the cartons, they are sealed and glued. The last stage of production is the delivery of the produced product to the stock of produced materials.

After completing the initial steps and reaching the raw materials through the Pass Box to the production line, empty bottles are placed on top of the Turn Table and transferred to the bottle washing section by a conveyor, the bottles are purified by air and then moved to overflow.

After receiving the command from the sensor, the raw materials are pre-filled into the bottles in a predetermined amount. The overloaded bottles are transferred to the cupping. After receiving the command from the sensor, a number of servo bottles is set to each bottle and it is closed on the bottle by the spindles and moved to the labeling machine on the conveyor belt.

After receiving the order from the Marko print sensor, the printed label is installed with the date in the bottle cushion and is transferred from the production line through the conveyor to the packing part.

Packaging staff checks over-filled bottles for standard filling, standard bottle closure, as well as accurate installation and date placement on labels.

In the packaging section, a measuring cup with a brochure is placed inside the box, the top of the box is closed. After boxing the bottles, the bottles are placed on the table and ready to be stamped on the box. Finally, the Product will be delivered to the stock.

The stocks of this factory have been designed and equipped according to the international standards and the laws of the Ministry of Public Health of the Government of the Islamic Republic of Afghanistan, the National Food and Drug Administration of Afghanistan. Each type of product is stored in a specific place under very specific conditions.

1. The raw materials at the time of entering the stock are described based on their documents and are transported in the relevant section under specific conditions and temperatures and are sampled and tested by the esteemed quality assurance management of this factory.
2. packaging materials such as empty bottles, blister materials, labels, etc … are transferred to the relevant stock after the process of checking.
3. Raw materials for production according to the plan of the technical department and the request of production management to the person in charge of distribution, and under special conditions are transferred to production lines.
4. Packaging materials of products planned for production are also distributed to the responsible person upon request.
5. The products produced after the completion of the production process by the person in charge of the form and delivery of stock management and are transferred to the relevant stock in the place marked in yellow. Although at the time of production, the product obtained is sampled by the laboratory management to test the product, however, in order to perform the necessary tests, the sample is taken again and the products are quarantined until a positive test result is issued. After testing, the product will be requested for sampling by the esteemed administrative management of the factory as the esteemed representatives of the National Food and Drug Administration of Afghanistan and he will take the required samples for quality control and send them to the esteemed National Food and Drug Administration of Afghanistan quality control in Kabul. The product is still in quarantine until the quality control test is confirmed. After approval by the Quality Control Department, the product is released from quarantine and transferred to green part of the stock. If the product is not approved by the National Food and Drug Administration of Afghanistan, it will be transferred to red part of the stock.

Eventually, the approved products will be transferred from the green sector to the sales management of the company, which will then be distributed by the esteemed sales management through the relevant transport to the agencies throughout Afghanistan.

Herai Pharma Factory is trying to bring health to our dear compatriots by producing high quality products.

The required raw medicinal materials/ Active Pharmaceutical Ingredients (API) are purchased from internationally recognized and approved companies of the respected Ministry of Public Health and the respected Department of Food and Drug Authority of Afghanistan; Later on Materials are entered to the country by air, then a sample is taken by the delegation of Food and Drug Administration and sent to the Capital for quality control Analysis. After confirming the quality, the Imported materials are transferred to the factory by special Safety conditions.

The formulation team of the Pharmaceutical/ technical department, which consists of experienced formulators, has performed the required pharmaceutical operations such as granulation, division, mixing, drying, wetting, etc. then the required materials are prepared for production and Transferred to the production management team of the technical department; to produce, Required products.